How to Find the Key Code on a Motorcycle Ignition Switch to Make a New Key
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Losing the keys to your motorcycle can be frustrating, especially if you don’t have a spare. Fortunately, in many cases, you can retrieve the key code directly from the ignition cylinder, which can then be used by a locksmith to cut a new key. This article walks you through how to safely access the key code, including how to remove two tamper-resistant bolts that might initially appear to be rivets.
Step 1: Locate the Ignition Cylinder
The ignition switch is usually mounted to the motorcycle's triple tree or handlebars. If you can't see the entire cylinder, you may need to remove some plastic panels or the headlight assembly to gain full access.
Step 2: Identify the Tamper-Resistant Bolts
Once you locate the ignition cylinder, you’ll likely notice two round-headed fasteners securing it in place. These may look like rivets, but they are actually special security bolts designed to prevent easy removal.
Step 3: Removing the Bolts
These security bolts typically do not have traditional screw or hex heads. Instead, they require a specific technique to remove:
1. Use a Sharp Punch: Grab a sharp center punch or hardened steel pick.
2. Position the Punch: Place the tip of the punch near the outer edge of one bolt head.
3. Tap Counterclockwise: With a hammer, gently tap the punch in a counterclockwise direction. The goal is to slowly rotate the bolt head without damaging the surrounding parts.
4. Repeat as Needed: You may need to work around the head and apply several firm taps to loosen each bolt.
Once both bolts are loosened, remove them completely to free the ignition cylinder from the housing.
Step 4: Retrieve the Key Code
With the ignition cylinder removed, inspect the side or underside of the barrel. You’re looking for a stamped key code, usually a combination of numbers and letters. For example, in the image below, the key code 6TMD33 is clearly visible. This code can be used by a professional locksmith at https://motokeycopy.com/ to cut a new key.
Final Tips
- Be patient with the bolt removal process. Rushing can cause damage to the ignition or the surrounding area.
- If the bolts are too stubborn, you may consider using a Dremel tool to create a notch for a flathead screwdriver—only as a last resort.
- Always take a picture of the key code for your records in case you need another copy later.
By carefully removing the ignition cylinder and retrieving the key code, you can save money and time compared to replacing the entire ignition system. Once you have the code in hand, MotoKeyCopy.com can usually cut a new key in minutes—getting you back on the road quickly.